
Action Card 20
Maintenance Planning
Most presses fix machines after breakdowns. CONTROL MODE fixes machines before they fail.
Unplanned breakdowns destroy schedules.
"Maintenance is not a technical task. It is a planning discipline."
If you don’t do this
⚠️
Sudden breakdowns disrupt schedules
⚠️
Bottlenecks shift daily
⚠️
Accountability stays blurred
If you do this
✅
Single point of planning control
✅
Reduced owner intervention
✅
Stable production execution
🛠️
This Week’s Action
DO THIS (Only this)
Define PPC responsibilities clearly:
-
Job release
-
Daily plan preparation
-
Schedule change approval
-
Material readiness confirmation
Document what PPC controls vs what it informs
Communicate role clarity to:
-
Sales
-
Production
-
Stores
DO NOT
✖
Add performance targets
✖
Change reporting structure
✖
Appoint new people
✖
This week is clarity, not restructuring.